Pharmaceuticals & GMP

Japanese-standard SCADA, smart energy monitoring, and RTU Gateway solutions for GMP-compliant pharmaceutical plants—eliminating cleanroom voltage sag risks and ensuring FDA/GMP data compliance.

Challenges facing your business

  • Cleanroom Voltage Sags, HVAC Harmonic Interference, and EVN Regulatory Risks

    Auxiliary HVAC systems controlling cleanroom pressure, packaging machinery, and formulation lines operating 24/7 are extremely sensitive to grid voltage sags lasting even a few milliseconds, easily risking spoiled pharmaceutical batches and driving down the power factor (cosφ).

    Furthermore, numerous inverters in chiller and AHU systems generate heavy harmonic distortion that interferes with precision laboratory testing equipment. Compounded by mandatory requirements to transmit solar operational data to grid dispatch centers every 5 minutes via Gateway cabinets under Decision 378/QD-EVN and Decree 58/2025/ND-CP, pharmaceutical plants face an increasingly stringent electrical compliance landscape.

  • Fragmented Electromechanical Systems and Energy Data Gaps Under GMP Standards

    The reliance on shift engineers to manually log power metrics in ledger books creates massive data "blind spots," entirely violating the stringent Data Integrity standards mandated by WHO-GMP/FDA.

    Communication protocol discrepancies between legacy production machinery and modern Building Management Systems (BMS) paralyze centralized monitoring capabilities across the control network layer. This leaves enterprises in a purely reactive state, unable to proactively forecast voltage sag risks or low-voltage panel overloads for timely intervention.

  • Escalating Cleanroom OPEX, Energy Waste, and Multi-Billion-VND Batch Loss Risks

    A sudden power outage or voltage sag can ruin an entire batch of pharmaceuticals during formulation, compromise cleanroom sterility, and incur massive electricity costs alongside hours of waste disposal and system resetting.

    Continuous harmonic interference causes auxiliary HVAC systems to overheat and degrade prematurely, driving operational expenses (OPEX) sharply upward. This introduces risks of delays in release testing and severely damages the pharmaceutical plant's reputation and brand credibility among major international distribution partners.

Technology-Driven Solutions from Hino Systech

Our approach

  • 1

    Smart Automatic Power Compensation and Active Harmonic Filter Optimization

    Hino's digitized system automatically measures and controls field power quality parameters while flexibly switching capacitor bank steps to consistently maintain the pharmaceutical plant's power factor (cosφ) above EVN's stringent standards. Integrated active harmonic filters completely eliminate interference noise generated by cleanroom chiller and HVAC systems, guaranteeing an absolutely clean and stable power supply for sensitive laboratory analytical instruments and manufacturing machinery.

  • 2

    Comprehensive Synchronization of Plant Electromechanical Infrastructure with the High-End Hino Gateway 378

    The device automatically connects and converts multi-brand data (Siemens, Schneider, ABB, etc.) from pharmaceutical plant auxiliary load systems (HVAC, chillers, air compressors) into a single common language. This fully synchronizes the control network layer, ensuring seamless data transmission to the data center.

  • 3

    AI Trend Analysis Algorithms Preventing Cleanroom Stoppage Risks

    Combining raw data digitization with load trend analysis algorithms, the system identifies early signs of millisecond voltage sags or phase load drops in sterile zones. Upon detecting any anomaly, the system automatically sends instant alerts via SMS/Email to the M&E engineering team, enabling proactive activation of backup power scenarios (ATS/synchronized gensets) and completely preventing sudden machine shutdowns that cause cleanroom contamination

Pharmaceuticals & GMP

New Operating System

Hino Systech Data Collection & Control Architecture

Hino Systech system solution details

  • Japanese-Standard Automation Engineering Ensuring Absolute Reliability and GMP Safety

    The solution is developed and subjected to strict quality control by Hino Systech's engineering team, built upon the foundation of over 75 years of experience from our parent company in Japan (established in 1950).

    Its core operating principle guarantees that raw data transmitted from field sensors to the PLC remains consistently accurate, perfectly serving the rigorous validation processes of pharmaceutical plants. The entire electrical panel system utilizes high-end industrial components with superior electromagnetic interference (EMI) protection, ensuring safe and reliable 24/7 continuous operation.

  • Flexibly Scalable SCADA Server System Integrating Hybrid and Zero-Export Solar Solutions

    We provide a comprehensive, fully integrated solution—ranging from field-level control devices to next-generation centralized SCADA server monitoring software featuring an intuitive HMI. The system integrates independent anti-reverse power relays and flexible Hybrid load-following algorithms, enabling a seamless connection with large-capacity rooftop solar power stations operating in parallel with the grid and generators. By automatically regulating Zero-Export, the solution empowers pharmaceutical plants to optimize electricity costs while ensuring absolute compliance with system safety regulations.

  • Optimizing Project Lifecycle OPEX and Maximizing ROI for CFOs

    By comprehensively automating the electromechanical switching systems of low-voltage panels, the solution helps pharmaceutical enterprises reduce manual power inspection labor by up to 90%, optimizing predictive maintenance processes.

    The intelligent energy management software stores high-resolution historical data to accurately isolate areas of energy waste. This empowers management to make effective OPEX reduction decisions, extend the lifespan of expensive cleanroom machinery, and accelerate a sustainable Return on Investment (ROI).

Get a Power-Quality Survey & Switchboard Design Quote

Optimize your plant's energy costs today with a smart power-factor correction system. Hino Systech's expert engineers will run an on-site measurement survey and propose the optimal technical plan — completely free.

0866868133 Contact via Website